STR262 — Advanced Aircraft Composite Repair II
6 , 3 lecture periods 4.50 lab periods Intermediate level of composite layup and vacuum bagging techniques for complex shapes, fabrication of potted honeycomb core assemblies, manufacturing composite component parts, knowledge of machining, trimming and drilling composite components, surface preparation methods/secondary bonding of structures, component assembly methods and techniques, as well as a fundamental understanding of the documentation and record keeping required to support composite manufacturing. Recall proficient knowledge of molding methods and practices, layup techniques and the machining, trimming and drilling of advanced composites. Demonstrate proficient knowledge on following proper documentation and quality assurance procedures to fabricate and assemble an advanced composite structure. Outline: Quality Assurance in Manufacturing Planning In-Process Inspection Documentation and Record Keeping Systems Structural Design Considerations Advantages/Disadvantages Typical Sandwich Design Solid Laminate and Monolithic Design Joint Types Core Materials Impact Resistance Ply Orientation, Balance, and Symmetry Electromagnetic Effects (EME) Conductive Layers Sealants Primers Finishes Acoustic Properties Sonic Fatigue Elevated Surface Temperature Requirements Erosion Protection Galvanic Compatibility Transmissivity Molding Methods and Practices Semi-Permanent Release Agents Vacuum Bagging Complex Shapes and Geometries Hot Drape Forming Hand Layups - Prepreg Automated Tap
Prerequisites: STR260